Automatic filling machines

Automatic Diaphragm Pump Filling Machine

Automatic 4‑head diaphragm‑pump filler for gels, shampoo and detergents. Large 40 L/min flow rate supports ≈30–45 bpm with four independently controlled nozzles.

  • Diaphragm pump core
  • ≈30–45 bpm
  • 40 L/min max flow
  • Independent nozzles
Automatic Diaphragm Pump Filling Machine product image

Key features

Built for practical production use.

Diaphragm pump core

Stable flow for foamy and viscous liquids.

≈30–45 bpm

Reference speed depending on dose and bottle size.

40 L/min max flow

Keeps pace with thicker products.

Independent nozzles

Set each head separately for consistent results.

Touchscreen interface

Quick parameter setting and job change.

Inline ready

Chain conveyor integrates with cappers/labelers.

Technical information

Specifications.

Performance varies by product, container and setup. Ask for a timed trial or specification review.

ModelLUVTDP40
Nozzles4 (independent control)
Max flow≈40 L/min
Speed≈30–45 bottles/min
Suitable liquidsGel, sanitizer, shampoo, detergent
ControlHMI + sensors
VoltageAC 110/220 V, 50–60 Hz
ConstructionStainless frame
ConveyorIntegrated chain conveyor
AirTypical plant air
OptionsNozzle size & count customization
IntegrationPairs with upstream mixers

Applications

Typical uses.

Household & personal care

Shampoo, body wash, detergents.

Cosmetics

Lotions and gels.

Food (if suitable)

Thicker sauces (compatibility dependent).

What is included

Specification, machine supply and support.

  • 4‑head diaphragm pump filler
  • Conveyor and electric eye set
  • Touchscreen HMI
  • User manual

Enquiries are sent to sales@lancinguk.com. We normally respond promptly during UK business hours.

Related products

Similar filling machinery.

Application and acceptance guidance

Control the diaphragm-pump supply and verify every independent nozzle.

This automatic filler uses a diaphragm-pump core with four independently controlled nozzles and is presented for products including gels, shampoo and detergents. The existing flow and speed figures are reference values; actual performance depends on liquid viscosity, air supply, suction conditions, pump pulsation, nozzle restriction and the fill quantity.

A diaphragm pump can tolerate some challenging product conditions, but compatibility of diaphragms, seals, hoses and valves must be verified. The feed circuit should avoid drawing air or starving the pump. Where foam is present, the nozzle profile and flow may need to prioritise clean packs over the maximum pump rate.

Air and pump condition

Confirm plant-air pressure, quality and capacity under load, plus the pump manufacturer’s operating requirements. Record stroke or control settings and inspect diaphragms and valves according to the maintenance plan.

Suction and pulsation

Use a suitable source, hose and filter arrangement. Pulsating flow can influence the end of fill and each head differently, so assess the complete circuit rather than quoting the pump’s maximum flow.

Independent nozzle control

Calibrate and observe each nozzle for dose, timing, drip and container alignment. A common target should still produce documented head-by-head results.

Specification and trial evidence

Diaphragm filler acceptance sequence.

Confirm the published application against the intended product and site utilities.

Selection pointWhat to define or testWhy it matters
Material reviewProduct, cleaning agent and all diaphragm, seal, hose and valve materialsConfirms chemical suitability.
Air supplyPressure and capacity while all heads and connected equipment operatePrevents performance changing under plant demand.
Prime and sourceSuction height, source level, hose and air-removal methodCreates stable inlet conditions.
Head calibrationIndividual samples from each nozzle at required targetsConfirms balance and independent control.
Foam and shut-offObserve bulk flow, final flow, drip and product level after settlingProduces clean, measurable packs.
Sustained outputRun with container feed and downstream constraints for an agreed periodConverts pump capability into good line output.

Buyer questions

Questions to resolve before the specification is fixed.

What products suit a diaphragm-pump filler?

Many compatible gels, shampoos, detergents and liquids may be considered, subject to viscosity, solids, chemistry, foam, dose and required flow. A representative sample is needed.

Does compressed air affect output?

Yes. Air pressure and available capacity influence pump cycling. Test while other connected pneumatic equipment is operating, not only with an unloaded air supply.

How is pulsation managed?

Hose arrangement, pump control, damping where applicable and nozzle timing can influence the delivered flow. The final dose should be verified at every head.

Can it fill foaming detergent?

Potentially, with a suitable flow and nozzle profile. Measure foam, settled level, pack cleanliness and good output using the real detergent.

How are independent nozzles checked?

Sample each nozzle separately under the same product and source conditions, then verify combined running and the response to a disabled or faulted head.

What maintenance evidence is useful?

Keep diaphragm and valve inspection or replacement records, air-supply checks, calibration results and the approved product-contact material list.